þÿ

introduction

an appliance for any application

product features

building regulation compliance

icos HE

8-11

icos system HE

12-15

icos HE 12-24 & icos system
HE fluing options

16-22

icos HE 30-36 fluing options

23-26

icos HE 12-24 & icos system HE
extras and accessories

27-28

icos HE 30-36 extras and accessories

28-29

classic HE

30-33

mexico HE

34-37

classic HE & mexico HE fluing options

38-43

classic HE & mexico HE extras
and accessories

44-45

imax W

46-47

high level flue outlet kit &
flue length graphs

48-49

supporting the installer

combination & system storage
boiler options

contents

Boiler accessory pages

Fluing option pages

Technical information
pages

Boiler output pages

Warranty

Easier Navigation

Throughout this brochure you will

find these symbols, making it

easier to access relevant

information.

Colour Code

Each boiler type has a colour

reference, these are:

icos HE 12-24

icos system HE

icos HE 30-36

classic HE

mexico HE

imax W

introduction

Welcome to the range of heat-only HE boilers from Ideal. Throughout you will find

that exceptional reliability has been our overriding goal, and that the needs and

expectations of the installer have been uppermost in our considerations.

World class manufacturing

Ideal is one of the most respected names in the heating industry and the only

company in its field to have achieved `World Class Manufacturer' accreditation in the

prestigious IBM and London Business School UK manufacturing survey. For over 90

years we have been designing, refining and manufacturing appliances that are not

only trusted by the trade, but also relied upon by homeowners the length and

breadth of the country.

Our Hull-based factory is part of only 2% of all manufacturing sites in the UK that

have been independently judged as meeting the criteria for World Class

Manufacturing status, while our superior manufacturing facilities mean that we can

achieve `right first time' quality. In accordance with the company's World Class

status, we have adopted a programme of continuous improvement which ensures

that we constantly measure and monitor our performance to drive improvement

through innovation.

Dedicated to excellence

Everyone at Ideal is committed to delivering incomparable quality. Which is why

these products have been created to lead the way in innovative engineering, inspired

design and, above all else, exceptional standards of reliability.

Engineered for peace of mind

The components which have been used throughout the appliances are not only

manufactured to extremely high technical specifications, they are also common

across the range. As a result, the HE range of boilers are dependable, simple to

understand and require minimal maintenance and servicing.

To ensure this dependability, each of our boilers is also subjected to an

extraordinarily stringent regime of product assessment. This includes rigorous

application testing, as well as extensive laboratory and field trials.

What's more, the versatile design, which includes no compartment ventilation and

twin-pipe fluing, makes siting extremely flexible - meaning minimum hassle at no

extra cost for the installer.

Glossary of terms

= fan-flued boiler

TRV

= thermostatic radiator valve

= central heating

DHW = domestic hot water

PCB = printed circuit board

The boilers featured in this brochure cover heat-only and system applications.

an appliance for any application

icos HE high-efficiency boiler

Thanks to its flexibility of siting, ease of installation and advanced reliability, Ideal's

icos HE high-efficiency boiler is a further improvement on previous models. It can be

fitted in conjunction with any fully pumped system and is available in six models, icos

HE 12, HE 15, HE 18, HE 24, HE 30 and HE 36.

icos HE system high-efficiency boiler

The Ideal icos system HE high-efficiency boiler range shares the same benefits as its

heat-only counterpart, but has all the necessary components incorporated into the

product to enable easy installation to a fully pumped sealed system.

classic HE cast iron high-efficiency boiler

The classic HE boiler is suitable for installation on a system that includes a separate

hot water cylinder and loft water tank. The classic HE is a highly reliable fan-assisted

cast iron wall hung boiler that will offer years of trouble-free service. Its ease of

installation, flexible fluing and siting options and use of proven technology all ensure

that the classic HE is amongst the most installer-friendly boilers available.

The Ideal classic HE high-efficiency boiler is a straightforward design based on the

proven classic SE, offering easy installation and servicing. A range of 4 models, from

9 kW to 18 kW, provides a choice for any installation.

mexico HE floor standing high-efficiency boiler

The mexico HE boiler is suitable for installation on a fully pumped system that

includes a separate hot water cylinder and loft water tank. The mexico HE is a highly

reliable fan-assisted aluminium floor standing boiler that will offer years of trouble-free

service. Its ease of installation, flexible fluing and siting options and use of common

parts all ensure that the mexico HE is amongst the most installer-friendly boilers

available.

The Ideal mexico HE high-efficiency boiler is a straightforward design, offering easy

installation and servicing. A range of 5 models, with outputs from 8.8 kW to 37kW,

provides a choice for any installation.

imax W high-efficiency boiler

Designed for the larger installation requiring greater heat outputs than the icos HE

range. It can be fitted in fully pumped systems and has a wide range of flue options.

elise H high-efficiency boiler

A thoroughly practical design of compact wall hung boiler. The modern clean looks

complement the robust heat exchanger and controls. The range comprises two

models of 15 and 24kW output each capable of modulating down to 8.8kW, suitable

for most installations. For more information on this product see the Ideal Elise

brochure, you can download from www.idealboilers.com

Fully Pumped Sealed System

Fully Pumped System

Product solutions

for every system

SEDBUK rating

IDEAL SOLAR RANGE

The range of Ideal solar panel
packs are suitable for use with
all the above boilers. A robust
flat plate design of high
efficiency the packs provide all
system components required
to complete the solar system
to the DHW cylinder.
Mounting arrangements are
available for both on or in roof,
and for profiled and non
profile roof coverings.
For more information on this
product see the Ideal Solar
Brochure, you can download
from www.idealboilers.com

Each of Ideal's HE boilers contains only those parts that are necessary to

deliver dependability and performance, or that make the product easier to fit,

operate or install. As a result, they all offer exceptional levels of reliability and are

easily maintained and serviced.

Common components

Many Ideal HE appliances share a wide number of common parts making them

easier to install, service, and maintain. These items include components such as the

gas valve, burner, venturi, fan, fluing system and controls.

Easy siting

All Ideal HE appliances are available with a wide range of flue options. These make

siting the boiler in the property easier as long flues can be used. It also makes

positioning the flue terminal easier.

Simple to fit and service

Because they have so much in common, fewer spares are required to maintain the

range of boilers.

Most products are `self-adjusting'. This allows the installer to fit the products without

the need to make any alterations. The boilers, being fully modulating, (classic HE

excepted) adjust themselves to the required output to meet the heating load.

Unprecedented reliability

We have introduced new test procedures which are comprised of a demanding series

of application tests to ensure that the boiler is fault-free.

We have never been tougher on ourselves or our products, and you will find that it

shows in the new standards of reliability which these products have attained.

product features

PRODUCT FEATURES

icos HE

classic HE

mexico HE

imax W

heat-only

system

heat-only

Alpha-numeric diagnostic display

n/a

Kitchen cupboard fit*

(12-24 only)

n/a

No compartment ventilation required

n/a

Telescopic B pack flue

n/a

Syphon kit available

standard

n/a

Boiler stand-off kit

n/a

Remotely mountable user controls
(optional kit required)

n/a

*Note: When stand-off brackets are fitted, standard kitchen cupboard fit does not apply.

classic HE - see particular requirements.

Note: For icos HE heat-only and system boilers, where a mid-position diverter valve is used, a bypass is not necessary as one circuit will always be open. Where the
system is designed so that both circuits can be closed simultaneously, then a bypass must be fitted, comprising at least 3 metres of 22 mm copper tube, including an
automatic valve set to achieve a maximum of 11°C

To comply with Part L of the Building Regulations 2005, Building (Scotland)

Regulations Section 6 or Northern Ireland Building Regulations Part F domestic

boilers are required to meet minimum SEDBUK ratings of 86%.

SEDBUK - Seasonal Efficiency of Domestic Boilers in the UK

The SEDBUK efficiency of a domestic boiler is an approved method of representing

the energy efficiency of a boiler under assumed typical operating conditions.

A boiler's efficiency is calculated using the SEDBUK rating (Seasonal Efficiency of

Domestic Boilers in the UK). This rating defines the average annual efficiency of a

domestic boiler achieved in typical domestic conditions, making reasonable

assumptions about pattern of usage, climate, control and other influences. SEDBUK

efficiencies are banded A-G (with A being the highest). The Ideal products icos HE,

icos system HE, mexico HE and imax W are SEDBUK A rating approved with energy

ratings over 90%. They are all Energy Efficiency List recommended. The classic HE is

SEDBUK B rated with an efficiency greater than 86%.

These high-efficiency boiler ranges meet the requirements of the Building

Regulations 2005.

Ideal Boilers Ltd hereby declare that the boilers listed below meet the essential requirements for heating plant as described in:

Building Regulations - Part L1 2005. Building (Scotland) Regulations - Section 6.

Band

SEDBUK range

Above 90%

86% 90%

82% 86%

78% 82%

74% 78%

70% 74%

Below 70%

building regulation compliance

Boiler

Range

Certificate No.

Notified body

Reference

icos HE

12 - 24kW

EC-87/04/034/M2

Advantica

0087

icos HE

30 - 36kW

B687/05/012

Advantica

0087

icos system HE

15 - 24kW

EC-87/04/034/M2

Advantica

0087

classic HE

9 - 18kW

BE-87/05/004

Advantica

0087

mexico HE

15 - 37kW

BQ3906

Gastec

0063

imax W

45 - 80kW

BN32181

Gastec

0063

imax W

100kW

87BS61

Advantica

0087

DETAILS OF COMPLIANCE

icos HE

The Ideal high-efficiency heat-only boiler

The icos HE boiler combines a modern, stylish exterior with highly reliable

engineering, resulting in an appliance that is easily installed and requires minimal

servicing and maintenance. This advanced, dependable product looks at home in

any environment and offers years of trouble-free service, as well as a reduction in

gas bills.

Application and usage

Flexibility of siting, ease of installation and advanced reliability all mean that the icos

HE offers further improvements on previous models. A telescopic flue is standard for

concentric installations. The 80mm diameter twin-pipe fluing feature offers a

maximum combined fluing length of up to 60 metres that can be run horizontally or

vertically, so it can now be fitted safely and unobtrusively in almost any situation.

Compact 60mm diameter twin-pipe fluing feature systems are also available, along

with a range of high level fluing options. Condensate drainage is overcome using the

optional Ideal condensate pump kit.

The icos HE in operation

The icos HE is an automatically controlled, fan-flued high-efficiency boiler. It

modulates heat output to suit the demands of the heating load, incorporating a

variable thermostat for CH temperature control, adjustable from 30ºC to 82ºC.

The pre-mix burner allows control of gas input to the appliance to be linked to fan

speed; as the fan reduces speed to match heating load, the gas valve maintains the

correct proportional flow, ensuring high efficiency throughout its output range.

Fully Pumped System

27-29

16-26

10-11

Please note: high level flue kit information is on pages 48-49

SEDBUK rating

icos HE 36

Pictures are representational of installations but always check with your installer for guidance on pipework etc.

icos HE- technical data

Cast aluminium-silicon
alloy heat exchanger
ensures tough,
dependable
construction
and performance.

Built-in condensate
`S' trap with simple
connection makes
installation easier.

Fully modulating product
with outputs up to 24 kW
(80,000 Btu/h) ensuring
maximum efficiency,
suitable for a wide range of
heating requirements.

Alpha-numeric
diagnostic readout gives
essential, easy-to-read
operation indicators and
shows boiler status
together with fault
codes, in the unlikely
event of a problem.

Low lift weight
of 32 kg offers easy
installation.

Compact dimensions
of height 582 mm,
width 397mm and depth
290 mm and
no compartment ventilation
required, ensure kitchen
cupboard fit and provide
siting flexibility.

`Self-adjusting' feature
reduces time and
cost of installation, and
makes installation much
simpler.

Hinged control PCB box with
easy access to connections
for simplified servicing
and installation.

Easy-to-wire mains electrical
connection makes installation
easier.

`Downward firing'
pre-mix burner
for greater reliability,
ensuring lower Nitrogen
Oxide emissions
(environmentally
friendly).

Optional remotely
mountable user controls
improve siting flexibility.
Includes wall mounting
plate, blank housing
(including PCB, fixing
screws and
instructions).

(icos HE 12-24 model shown)

PERFORMANCE DATA

The Ideal high-efficiency boiler

Installation tips

Ideal recommend that a minimum

heating load of 3,000 Btu/h be

controlled using a room thermostat,

leaving all other rooms capable of being

controlled by TRVs.

The boiler has a cast aluminium-silicon

alloy heat exchanger, therefore suitable

water treatment should be applied to

the system.

These boilers require a permanent live

electrical supply.

Siting options

Loft

Utility Room

Optional remotely mountable user

controls, compact dimensions and a

highly flexible fluing system allow the

icos HE to be easily sited.

Model

icos HE 12

icos HE 15

icos HE 18

icos HE 24

icos HE 30

icos HE 36

Output kW

9.3 - 12

8.8 - 14.6

8.8 - 18.2

8.8 - 23.4

10.4 - 30.1

10.4 - 37.0

Btu/h 31,800-41,000

30,000-49,800

30,000-62,100

30,000-80,000

35,500-102,700 35,500-126,200

SEDBUK rating A

NOX Class

INSTALLATION DATA

icos HE 12, 15, 18 & 24

icos HE 30 & 36

Gas supply connection

inches

(

" BSP female)

inches

(

" BSP female)

CH flow connection

22 copper*

28 copper*

CH return connection

22 copper*

28 copper*

Condensate drain

21.5

Electrical supply

V/Hz

230 / 50

V/Hz

230 / 50

Power consumption

Fuse rating

Water content

litres

1.7

litres

4.7

Maximum lift weight

52.6

Total packed weight

35kg

56.2

Flue terminal diameter

100

S trap depth

*For outputs exceeding 18kW (60,000 Btu/h), 28 mm primary pipework will be required.

CLEARANCE DATA

The following clearances are required for installation, servicing and replacement of parts.

icos HE 12, 15, 18 & 24

Front of boiler

Sides of boiler

Top of boiler

Bottom of boiler

450 mm

5 mm

165 mm**

100 mm

icos HE 30 & 36

Front of boiler

Sides of boiler

Top of boiler

Bottom of boiler

450 mm

15 mm

165 mm**

150 mm

PIPEWORK
CONNECTIONS
AND PRODUCT
DIMENSIONS,
ICOS HE 12-24
ONLY

Flue pluming is a
by-product of
efficiency. Please
be aware of
terminal positions
to avoid complaints
(see pages 16-22,
fluing options).

Note: This product is not suitable for external
installation. The wall on which the boiler is being
mounted must be able to support its total weight.
The wall will not require special protection, but if
the unit is being fitted in a timber-frame building
the guidelines set out in BS 5440: Part 1:2000
should be observed.

Fascia can be removed for cupboard installations. Width: 390mm, depth: 278mm. *Add 32 mm with stand off brackets fitted.

This product has an

energy rating of A

on a scale of A-G.

For more information see

www.sedbuk.com

SEDBUK rating

For full technical details please refer to the Installation and Servicing Instructions provided with the product.

ICOS HE 30
& 36 ONLY

Flue pluming is a
by-product of
efficiency. Please
be aware of
terminal positions
to avoid complaints
(see pages 23-26,
fluing options).

Fully Pumped Sealed System

The Ideal high-efficiency system boiler

The icos system HE boiler from Ideal features a contemporary, stylish exterior with

simple yet highly reliable engineering. The boiler is easily installed, and requires

only minimal servicing and maintenance. It is an advanced, dependable product

which fits into any environment and offers years of trouble-free service, as well as

a reduction in gas bills for the homeowner.

Application and usage

The icos system HE offers flexibility of siting, ease of installation in sealed systems

and advanced reliability. A telescopic flue is standard for concentric installations. The

80mm diameter twin-pipe fluing feature, offering a maximum combined fluing length

of up to 60 metres that can be run either horizontally or vertically, means the boiler

can be installed much further away from the outside wall. This allows the boiler to be

fitted safely and unobtrusively in almost any situation, whilst condensate drainage

can be overcome using the optional Ideal condensate pump kit.

The icos system HE in operation

The icos system HE is an automatically controlled, fan-flued high-efficiency boiler,

modulating its heat output to suit the demands of the individual heating load. It also

incorporates a variable thermostat for CH temperature control, adjustable from

30ºC to 82ºC.

The use of a pre-mix burner allows control of gas input to the appliance

to be directly linked to fan speed. So, as the fan reduces speed to match heating

load, the gas valve maintains the correct proportional flow ensuring a high boiler

efficiency throughout its output range.

icos system HE

27-28

16-22

Please note: high level flue kit information is on pages 48-49

14-15

SEDBUK rating

Pictures are representational of installations but always check with your installer for guidance on pipework etc.

icos system HE-technical data

Built-in condensate
`S' trap with simple
connection makes
installation even easier.

Fully modulating product
with outputs from 8.8 to
24kW (30,000 to 80,000
Btu/h) suitable for a wider
range of applications, and
ensures maximum
efficiency throughout the
boiler's modulation range.

A single manifold to
house the pump and
pressure relief valve
means there are fewer
connections between
boiler components,
improving reliability and
reducing the overall
product weight.

Alpha-numeric diagnostic
readout gives essential,
easy-to-read operation
indicators and shows
boiler status together
with fault codes, in the
unlikely event of
a problem.

Low lift weight
of 40 kg offers easy
installation.

`Self-adjusting' feature
reduces time and
cost of installation, and
makes installation much
simpler.

Hinged control PCB box
with easy access to
connections for
simplified servicing
and installation.

Optional remotely mountable user controls
improve siting flexibility. Includes wall mounting
plate, blank housing (including PCB, fixing
screws and instructions).

`Downward firing'
pre-mix burner
for greater reliability,
ensuring lower Nitrogen
Oxide emissions
(environmentally
friendly).

Easy-to-wire mains
electrical connection
makes installation easier.

Compact dimensions of
height 687mm, width
397mm and depth
290 mm and

compartment ventilation
required, ensure kitchen
cupboard fit and provide
siting flexibility.

Cast aluminium-silicon
alloy heat exchanger
ensures tough,
dependable construction
and performance.

PERFORMANCE DATA

The Ideal high-efficiency system boiler

Installation tips

Ideal recommend that a minimum

heating load of 3,000 Btu/h be

controlled using a room thermostat,

leaving all other rooms capable of being

controlled by TRVs.

The boiler has a cast aluminium-silicon

alloy heat exchanger, therefore suitable

water treatment should be applied to

the system.

These boilers require a permanent live

electrical supply.

Siting options

Loft

Utility Room

Optional remotely mountable user

controls, compact dimensions and a

highly flexible fluing system allow the

icos system HE to be easily sited.

Model

icos system HE 15

icos system HE 24

Output

8.8 - 14.6

8.8 - 23.4

Btu/h

30,000 - 49,800

30,000 - 80,000

SEDBUK rating

NOX Class

INSTALLATION DATA

Gas supply connection

inches

(

" BSP female)

CH flow connection

22 compression*

CH return connection

22 compression*

Expansion vessel volume

litres

Pressure relief valve

inches

(

" BSP female)

Condensate drain

21.5

Power consumption

148

Electrical supply

V/Hz

230/50

Fuse rating

Water content

litres

Maximum lift weight

Total packed weight

Flue terminal diameter

100

S trap depth

*For outputs exceeding 18 kW (60,000 Btu/h), 28 mm primary pipework will be required.

CLEARANCE DATA

The following clearances are required for installation, servicing and replacement of parts.

Front of boiler

Sides of boiler

Top of boiler

Bottom of boiler

450 mm

5 mm

165 mm**

100 mm

Minimum clearance required at bottom of boiler for servicing is 100 mm, additional clearance will be
required for installation, depending upon site conditions.
**More clearance required when fitting fluing to the side.

PIPEWORK CONNECTIONS AND PRODUCT DIMENSIONS

Flue pluming is a by-product of efficiency. Please be aware of terminal positions to avoid
complaints (see pages 16-22, fluing options).

*Add 32 mm with stand off brackets fitted

This product has an

energy rating of A

on a scale of A-G.

For more information see

www.sedbuk.com

SEDBUK rating

For full technical details please refer to the Installation and Servicing Instructions provided with the product.

Fascia can be removed for cupboard installations. Width: 390mm, depth: 278mm.

icos HE 12-24 &
icos system fluing options

The heat-only HE range from Ideal
boilers benefits from a wide variety of
fluing options, making it possible for
the installer to fit each unit safely and
unobtrusively in almost any situation.
The following information sets out the
alternatives that are available and
demonstrates the siting flexibility that
is an inherent part of all our boilers.
The Ideal HE range comes with a
choice of concentric or twin-pipe
fluing options.

Twin-pipe fluing

Various twin-pipe options are available,

in both 80 mm and 60 mm diameters,

to assist in the termination of the flue

where the boiler is installed in a location

remote to an outside wall. These

options allow for separation of the air

supply from the pipe that discharges

the flue gases. All twin pipe flue

installations MUST be fitted with the

condensate drain trap supplied.

80 mm twin-pipe system

The maximum combined flue length

is 60 metres. The following graph

(FIG. 1) demonstrates the allowable

lengths for the air supply and flue gas

pipes. This system can be used for

both horizontal and vertical

applications.

60 mm twin-pipe system

The maximum combined flue length

is 18 metres. The following graph

(FIG. 2) demonstrates the allowable

lengths for the air supply and flue

gas pipes. This system can be

used for horizontal applications only.

10 15 20

25 30

35 40

50 55

AIR PIPE LENGTH (m)

L
U

I
P

L
E

(
m

)

8
7
1
1

Note. Dotted line is example - see Frame 4

IMPORTANT.

Flue and air pipe length combinations

must be within the red area.

FIG. 1 Air and flue length combination graph

80 mm twin flue system

Concentric flue systems

Maximum flue lengths:-

icos HE

6 m

7.5 m

22m

icos system HE

6 m

7.5 m

22m

*Each 90° elbow used is at the expense of 1000 mm of straight flue run, and each 45° elbow is
used at the expense of 600 mm of straight flue run.

Typical combined primary and secondary length. See installation instructions for more details.

Note: The flue deflector kit is used at the expense of 1000mm of straight flue run.

AIR PIPE LENGTH (m)

F
L
U

I
P

L
E

T
H

(
m

)

8
7
1
4

IMPORTANT. Flue and air pipe length

combinations must be within the red area.

Note. Dotted line is example - see Frame 3

FIG. 2 Air and flue length combination graph

60 mm twin flue system

I
Z

I
C

Twin-pipe systems

High level flue outlet kit

High efficiency flue terminals produce a plume of vapour which can be a nuisance

at certain installations. To solve this, we have developed high level flue terminals

which are out of normal view. See pages 48 and 49 for further information.

For icos HE 30-36 see pages 23 - 26

Minimum dimensions of flue terminal
positions

KEY TO ILLUSTRATION

Terminal Position

Fan Models
Min. Spacing

Directly below an openable
window or other opening
e.g. air brick

300 mm

Below gutters, drain pipes
or soil pipes

25 mm*

BS5440-1 2000 75mm

Below eaves

25 mm*

BS5440-1 2000 200mm

Below balconies or car
port roof

25 mm*

BS5440-1 2000 200mm

From vertical drain pipes
or soil pipes

25 mm*

BS5440-1 2000 150mm

From an internal or external
corner or to a boundary
alongside the terminal

25mm*

BS5440-1 2000 300mm

Above ground, roof
or balcony level

300 mm

From a surface or a
boundary facing a terminal

600 mm

From a terminal
facing a terminal

1200 mm

From an opening in a
car port into a dwelling

1200 mm

Vertically from a terminal
on the same wall

1500 mm

Horizontally from a
terminal on the same wall

300 mm

Vertical flues

Above a pitched or flat roof
(to base of terminal)

300 mm

From single wall face

(Flat roof)

600 mm

(Pitched roof)

1000 mm

From corner wall faces

1000 mm

Table corresponds to BS5440: Part 1 : 2000

*Note: Only one reduction down to 25mm is
allowable per installation otherwise BS5440-1 2000
dimensions must be followed.

Siting flexibility

There are a substantial number of fluing options available with our boilers, giving

excellent siting flexibility for almost all applications. The Standard B pack flue is

telescopic for easy installation. The range of options include components such as

roof flue and powered vertical flue kits which ensure that the installer encounters

minimum restricti